AVK control valves installed - maintain a certain pressure, flow or level, regardless of changes in the supply network

Why use control valves and how do they work?

Water is a scarce resource that we need to protect. We need to secure water for the next generations and a growing population. Control valves can help reduce water losses and contribute to efficient water supply management by regulating pressure, flow or level, regardless of changes in the supply network.

Implications of water loss

From an environmental perspective, significant amounts of precious water are lost, and the energy used to treat and distribute the water lost is wasted as well.  

For water utilities, non-revenue water that has been produced but “lost” before it reaches the customer through leaks, theft or metering inaccuracies is a source of unwanted cost.

Control valves ensure pressure management in the supply network

Automatic control valves are used to obtain efficient pressure and flow management resulting in:

  • Reduced water loss through leakages
  • Reduced risk of water hammer and pipe bursts
  • Reduced energy consumption as less water needs to be pumped through the system
  • Reduced disruption to consumers
  • Reduced maintenance costs and depreciation due to longer lifespan of the network 

Read about all the advantages of pressure management in the supply network

Read about inflow of unwanted air

Read about water hammer

Illustration of pressure reducing AVK control valve
Illustration of pressure reducing AVK control valve

What is a pressure reducing control valve and how does it work? 

A pressure reducing control valve automatically reduces a higher inlet pressure to a lower outlet pressure regardless of changes in flow rate or inlet pressure.

The pressure reducing pilot senses the outlet pressure through the connection on the valve outlet port. Under flowing conditions, the pressure reducing pilot reacts to small changes in the outlet pressure, controlling the valve position by modulating the pressure in the control chamber. When the outlet pressure changes according to the set-value of the pilot, the pilot modulates to ensure pressure control.

Example: The pressure is 7-8 bar, which is appropriate to supply the consumers in area A but too high for the consumers in area B. Therefore, a pressure reducing control valve is installed to reduce the pressure to 3 bar in area B.

What is a pressure sustaining/relief control valve and how does it work?

A pressure sustaining control valve automatically maintains a minimum preset inlet pressure by relieving excess pressure regardless of changes in flow rate.

The pressure sustaining pilot reacts to small changes in the inlet pressure, controlling the valve position. If the inlet pressure falls below the set point, the main valve closes or modulates to ensure a minimum inlet pressure. The sustaining valve holds a minimum back pressure on the inlet and normally allows flow. The relief valve normally remains closed and only opens when pressure exceeds a pre-determined set-point.

Example: When the water reservoir fills, the pressure drops, leaving the consumers without water. Therefore, a pressure sustaining control valve is installed to maintain the pressure  for the consumers.

What is a constant flow control valve and how does it work?

A constant flow control valve automatically monitors the flow and regulates if required, to secure that the flow does not exceed the maximum allowed flow regardless of changes in the supply pressure.

The pressure drop across an orifice plate is sensed by the constant flow pilot. When the flow is low and the pressure drop is below the pilot setpoint, the constant flow pilot and the main valve will be fully open. If the flow is high and the pressure drop becomes higher than the setpoint, the valve starts to regulate the maximum flow according to the setpoint, to secure that the flow does not exceed the maximum allowed flow.

Case

Large-scale project for efficient water supply management leads to million dollar savings

Georgian Water and Power has chosen AVK International to supply more than 500 pressure reducing valves to significantly improve and efficiently manage their water supply.
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Installation in well in Strømmen, Randers, Denmark

First section well installed in large pressure management project

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LEAKman testing and installation

A future with minimised water loss

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Video animation showing the features of control valves - thumbnail

Animation

Control valves

Features and function of our control valves series 859.
Too high pressure up to 22 hours a day is quite common - pressure management can lower the pressure and reduce water loss

Insights

Advantages of pressure management in the supply network

Controlling and regulating the pressure in the water supply network can provide savings on resources as well as reduce the level of non-revenue water. Pressure management is considered the single most beneficial and cost-effective leakage management activity.
Brochure about pressure reducing and pressure sustaining control valves

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Control valves

Learn how control valves can help reduce water losses and contribute to efficient water supply management.